Kinematics-based automation involves the control of motion systems, where precise movement and positioning of objects, machinery, or materials are crucial. This is commonly achieved using PLC systems integrated with motion control components such as motors, actuators, sensors, and feedback devices. These systems are deployed in various industries, including manufacturing, robotics, packaging, and assembly, where the accurate control of motion and positioning is essential for optimized production processes. The course focuses on developing skills to program and control PLC-based kinematic systems, as well as troubleshooting motion-related issues and optimizing system performance.
This course is 10% theory and 90% hands-on exercises, delivered over 2 days, ensuring participants learn through practical application in real-world scenarios.
Areas Covered Include:
• Principles of operation for PLCs in kinematic systems
• Fundamentals of motion control and kinematics
• Integration of motors, actuators, and sensors with PLCs for precise motion control
• PLC programming for controlling kinematic systems (e.g., conveyors, robotic arms)
• Troubleshooting motion control and feedback devices
• Techniques for system optimization and performance enhancement
• Real-time monitoring and diagnostics for motion-based automation
• Fault simulation and resolution in PLC-controlled kinematic systems
The course uses Siemens TIA (Totally Integrated Automation) software and Siemens PLC hardware to demonstrate practical kinematics applications. Learners will be engaged with real-life industry scenarios that they can tailor to their specific areas of employment.
Course Objectives
Learn how to
• Develop core competency in programming PLCs for controlling kinematic systems
• Set up and deploy motion control systems, including the integration of motors, actuators, and sensors with PLCs
• Troubleshoot and resolve issues related to motion control systems and feedback devices
• Optimize system performance for motion applications, enhancing precision and reliability
• Write PLC programs for controlling complex motion tasks, such as robotic arms, automated conveyors, and sorting systems
Understand how
• PLCs and motion control components work together to control kinematic systems
• To configure and calibrate sensors and actuators for accurate motion and positioning
• To troubleshoot common faults and issues in kinematic systems controlled by PLCs
Know how to
• Set up motion control systems using PLCs and integrate essential components such as motors and feedback devices
• Perform system diagnostics and troubleshooting to resolve performance issues in motion control systems
• Implement strategies to reduce faults and optimize motion system operations
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